Vertical Farming with 95% Less Water

AeroFarm, the 10-year-old company, announced plans to develop the world's largest vertical farm

AeroFarms specializes in vertical farming. It grows leafy greens in stacked rows that reach to the ceiling without natural sunlight or soil, in half the time it takes a traditional farm.

This year, the 10-year-old company announced plans to develop the world's largest vertical farm, a 69,000-square-foot project in a former steel mill, down the street in the city's Ironbound District. The state of New Jersey, Goldman Sachs and Prudential Financial are backers.

AeroFarms says the facility, which is expected to begin producing later this year, will grow up to 2 million pounds of kale, arugula and other salad greens annually. The company's not disclosing the names of customers, but prices will be comparable to locally sourced greens currently on store shelves: $3.99 for a 5-ounce package.

It's an emerging trend in agriculture: Vertical farming companies are sprouting up across the United States, trying to change the way vegetables are grown. Among them: FarmedHere in Bedford Park, Illinois; Vertical Harvest in Jackson Hole, Wyoming; Green Spirit Farms in New Buffalo, Michigan, and Alegria Fresh in Irvine, California.

Vertical farms are high-tech grow houses that typically inhabit buildings in urban areas. Produce is grown in stacks—in many cases with no soil or sunlight—for local consumption. They utilize artificial lighting, climate control and in many cases hydroponics.

The approach works best for salad greens and herbs, which have higher margins than other produce and can be grown in larger quantities than other vegetables that require more space and longer grow cycles.

"On average, we're growing in 16 days what otherwise takes 30 days in a field—using 95 percent less water, about 50 percent less fertilizers, zero pesticides, herbicides, fungicides," said David Rosenberg, chief executive and co-founder of AeroFarms.

Seasonality isn't a factor for the business, and there's no risk of poor weather conditions or seed contamination—a worry that comes up when growing non-GMO seeds in an open field. Another benefit: lower transportation costs and less spoilage, since many of these farms supply local restaurants and supermarkets.

AeroFarms grows its greens "aeroponically," using a nutrient mist on plants anchored in a reusable cloth made of recycled plastic bottles, for which the company holds a patent. Its trays sit under specialized LED lights that generate photosynthesis.

Source: CNBC

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