Water Pressure Boosting Systems

The Easy Configurability of ABB's AC500 PLC Range is Helping the Specialist Pump OEM, Plad Equipment, to Rapidly Produce Application-specific Pump Systems for Boosting Water Pressure in High-rise Buildings

Plad's dual- and triple-pump systems are widely used for pressure boosting. However, virtually every application in the buildings market demands a degree of customisation, both operationally, and in form factor - to fit into the spaces available and interface to pre-determined inlet and outlet piping. To simplify the operational configuration of pump control, Plad decided to standardise on ABB PLC control for water pressure boosting systems. Before the switch, Plad had used ABB drives for a long time, but tended to buy its PLCs from different suppliers, and to integrate the control system in house. This multi-supplier approach had led to the occasional system integration problem in the past. So, when ABB approached Plad to talk about its ongoing development of a new modular 'water library' of PLC software - which features a large range of relevant pump control and data collection functions - Plad became interested. ABB proposed a new pump control solution based on the continued use of ABB's ACS550 variable-speed drives, but with control provided by the AC500 PLC. To demonstrate the effectiveness of the drive and PLC combination, ABB developed a flexible control program, which utilised many pump control functions from the development version of its water library software. It was clear to the OEM that this proposed solution offered a great deal of flexibility, allowing Plad to configure one master software package for dual or triple pump systems, as well as select other operational parameters required for different types of high-rise building water pressure boosting. ABB's example design also provided a number of technical advances over Plad's own previous control system arrangements. The use of Modbus RTU networking eliminated equipment cabling and simplified system assembly. The ABB PLC's high level function block library for communications also simplified data exchange with the ABB drives, speeding control development and simplifying maintenance tasks on Plad systems. The proposed control solution, combined with ABB's obvious willingness to provide in-depth support on control matters, proved very attractive for Plad. So, Plad made the switch and now specifies ABB PLC and drive systems for all of its pumping systems for the building market. "We are pumping specialists first," said Robert Delisle, director of Plad Equipment, "So, standardisation on a single control systems supplier makes a lot of sense. It means that we sidestep any potential system integration problems. However, the key deciding factor in choosing ABB as our supplier was its willingness to act as a technical partner and provide in-depth support. If a user needs new functionality we can always call on ABB experts to discuss or help us implement a change. This partnership becomes very attractive for a mid-sized OEM like us - allowing us to focus most of our technical resources on our core pumping technology and applications know-how - and I believe it will help us to expand our business." "Having a strong relationship with a customer makes it easy for us to invest our own time - to ensure that our products are used in the most efficient way, and to use our control systems expertise to help clients meet new challenges," added Patrice Bélec, a PLC Product Specialist with ABB Canada.

Source: Process and Control

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• Technology
• Pumps Installation