Power Plant Chemistry and Water Treatment Consultant

Areas of Services

Services Offered

Power Plant Chemistry

Ø Study and recommend the right boiler water chemistry for

o Supercritical boilers – AVT, AVT(O), OT

o Subcritical boilers – AVT, AVT(O), OT, PT, CT

o HRSG – AVT, AVT(O), OT , PT, CT

o ACC Units – AVT, AVT(O), OT, PT, CT

Ø SWAS-Commissioning-Interpretation of SWAS results for diagnoses

Ø CPU-Commissioning-Optimizing the operation cycle for corrosion control

Ø CPU - Pre-filter operation and cleaning techniques

Ø SPU-Commissioning-Optimizing the cycle chemistry for corrosion control

Ø H2 Cooled Generators – Commissioning-Filling/Purging sequence-Purity monitoring and control

Ø Turbine Oil quality monitoring and interpreting the results for diagnosing the system fault

Ø  Transformer Oil quality monitoring and interpreting the results for diagnosing the transformer faults

Ø Combustion Control through Flue Gas/Bottom Ash/Fly Ash/Mill Fineness/ Temperature profile analysis

Ø Closed Cooling and Condenser Cooling Water Treatment-Optimization

Ø Waste Water Treatment and recycling

Ø Off-line Chemical Cleaning of Gas Turbine Compressor

Water Treatment

Ø Raw water testing and process design

Ø Selection of process on Techno-economic conditions

Ø Optimization of Clarifier Operation, Filtration, UF units, etc.

Ø Ion-Exchange Demineralization plant performance optimization as per water analysis

Ø Selection of Resin, Stream Sequence, Regeneration type, and level

Ø Regeneration/Rejunivation of Ion exchange resins  

Ø SWRO/BWRO Demineralization plant performance optimization as per water analysis and Normalization process

Ø Best operation practices for RO desalination Plants

Ø Selection of RO cleaning process and cleaning performance study

Ø Waste Water Treatment and recycling

Ø Water Treatment Plant Performance Monitoring and suggestions for Improvement

Ø Hydrogen Generation Plant Performance Monitoring and suggestions for Improvement

Ø Hypo Generation Plant (Using Seawater) Performance Monitoring and suggestions for Improvement

Ø Sewage Treatment Plant Performance Monitoring and suggestions for Improvement

Ø Industrial Waste Water Treatment Plant Performance Monitoring and suggestions for Improvement/recycle/reuse

Ø Process design for ZLD (Zero Liquid Discharge)

Power Plant Chemistry Laboratory

Ø Establishment of Chemistry Laboratory for

o Water Analysis

o Coal Analysis

o Fuel oil testing

o Lube oils and Transformer oil Analysis

o Waste water/Effluent analysis

o Flue Gas, Natural gas, Generator Hydrogen, Confined Area Gas Analysis

o Raw materials/Process Chemicals Testing

o Analytical Procedures for Testing and Calibration

o Laboratory Safety and Implementation of good laboratory practices

o Selection of Laboratory Instruments and Equipments

o Laboratory Furnishing

Training

Ø Boiler Water Chemistry and Corrosion Control Techniques – Different treatment techniques and selection of treatment processes as per EPRI guidelines

Ø Boiler Preservation Techniques- Different Preservation Processes and selection of the right preservation process

Ø Chemical Cleaning of Boilers – Different techniques and selection process

Ø SWAS Instrumentation and diagnosis of SWAS results

Ø Condensate Polishing Processes – Regeneration Techniques – Performance monitoring

Ø Stator Cooling Water System – Different Stator water Chemistry and selection of the process-SPU Units – Performance monitoring

Ø Hydrogen Cooling System/ Seal Oil System – Purity monitoring and interpretation of results

Ø Closed Cooling Water System/Condenser Cooling System Treatment and Corrosion/Scale monitoring and Control

Ø Turbine Lube oil / Seal oil Analysis and monitoring

Ø Transformer Oil Analysis and Interpretation of Results – TOGA/BGA

Ø Water Analysis, Interpretation of results and selection of the treatment process

Ø Pretreatment processes – Clarifiers – Filters – Aeration – Chemical Dosing

Ø Ion Exchange Process and selection of process stream – Performance study

Ø Regeneration of resins and optimization of regeneration level

Ø Testing of Ion-Exchange resins and interpretation of results

Ø RO principle, selection of array and operations technique

Ø RO Normalization and Performance monitoring

Ø RO Cleaning process

Ø Hydrogen Generation Plant – Operation and Performance Monitoring

Ø Hypo Generation Plant – Operation and Performance Monitoring

Ø Gas Chlorination Plant – Operation and Safety Measures

Ø Laboratory Instruments and Calibration techniques

Ø Water analysis interpretation- Process water analysis and diagnosis

Ø Coal Testing – Proximate analysis, Ultimate Analysis, GCV measurement, Ash Analysis, AFT Measurement

Ø Lube Oil, Transformer Oil  Testing and Results interpretation

Ø TOGA – Analysis, Interpretation and monitoring process

Ø Process Chemical Analysis

Ø EMS awareness and system implementation training

Environment, Health and Safety (EHS)- Certification

Ø Environment Management System –Policy and procedure drafting as per ISO-14001 – Guidance for implementation and maintenance

Ø Occupational Health and Safety Management System –Policy and procedure drafting as per OHSAS-18001 – Guidance for implementation and maintenance

Ø Quality Management System –Policy and procedure drafting as per ISO-9001 – Guidance for implementation and maintenance

Ø Auditing the above systems to identifying the gaps

Ø Identifying the Legal requirement - Legal Register

Ø Guidance for Accreditation of Chemistry Laboratory

Ø Safety in Chemical Handling

Ø Drafting Emergency Preparedness Procedure

Ø Drafting LOTO procedure